EasySert ESR: A Modular Inserting System for Every Production Stage
EasySert ESR is Ferag’s modular inserting system for newspaper printing, direct mail and packaging applications. It starts with just two inserting stations. From there, the modular concept lets you expand step by step to lines with up to 40 hoppers — so your inserting line grows exactly as your production volume does.
A repair function is built directly into the collating process. As a result, EasySert ESR delivers consistently reliable completion quality, even at high volumes.
Three opening processes — overlap, vacuum and air — give you almost unlimited freedom in jacket product design. Whether you insert directly in newspaper printing, add insert-in-insert processing after the UniDrum, handle heat-set applications, or prepare packaging supplements for direct distribution: this modular inserting system adapts to your process, today and as your needs change.
Your Benefits
- Simple, modular technology
- Overlap, vacuum and air opening
- Repair function
Technical Data
- Max. 30,000 copies per hour
- On- and offline production
- End product 200 pages broadsheet or 400 pages tabloid
- Format width for preprint and main product 240 to 450 mm
- Format length for preprint and main product 170 to 310 mm
- 2 to 40 feeders from RollStream or FlyStream
Is EasySert ESR the Right Fit for You?
EasySert ESR is the right choice if you are scaling up gradually, need flexibility across preprints, magazines and advertising supplements, or want on- and offline production in one system. It suits print operations moving from manual to automated inserting, or looking to add insert-in-insert and direct-distribution packaging capability without over-investing in throughput they don’t yet need.
If your priority is maximum output for large-circulation, tight-window production, our high-speed Multisert MSD inserting drum — running up to 75,000 copies per hour — is the better fit.
